{"id":1108014,"date":"2026-01-28T21:48:44","date_gmt":"2026-01-28T21:48:44","guid":{"rendered":"https:\/\/acsmotioncontrol.com\/?p=1108014"},"modified":"2026-03-12T21:17:04","modified_gmt":"2026-03-12T21:17:04","slug":"boost-machine-throughput-with-servoboost-how-advanced-control-algorithms-deliver-results","status":"publish","type":"post","link":"https:\/\/acsmotioncontrol.com\/posts\/boost-machine-throughput-with-servoboost-how-advanced-control-algorithms-deliver-results\/","title":{"rendered":"Boost Machine Throughput with ServoBoost: How Advanced Control Algorithms Deliver Results"},"content":{"rendered":"\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\">\n<p>In automation of high volume production processes &#8211; every millisecond of cycle time matters. As precision stages move faster and accuracy demands tighten, traditional PID\u2011based control schemes often become the bottleneck. ACS Motion Control\u2019s&nbsp;<a href=\"https:\/\/acsmotioncontrol.com\/capabilities\/servo-control-and-drive-technology\/servoboost\/\"><strong>ServoBoost<\/strong>&nbsp;<\/a>algorithm directly addresses this challenge, providing a quantum leap forward in servo performance that translates into&nbsp;<strong>higher throughput<\/strong>&nbsp;by decreasing overall move\u2011and\u2011settle times while increasing overall system stability.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">What is ServoBoost?<\/h2>\n\n\n\n<p>ServoBoost is an advanced servo control algorithm integrated into ACS Motion Control\u2019s SPiiPlus Platform servo drives. It leverages dedicated&nbsp;<strong>Servo Processor<\/strong>&nbsp;hardware and modern control theory to significantly outperform linear PID\/PIV servo loops\u2014an essential requirement for machines with demanding move\u2011and\u2011settle, standstill jitter, and constant-velocity specifications.<\/p>\n\n\n\n<p>In the ACS portfolio, ServoBoost is highlighted as part of the <a href=\"https:\/\/acsmotioncontrol.com\/products\/spiiplus\/\"><strong>SPiiPlus EtherCAT Motion Control Platform<\/strong><\/a> improving motion system performance with a unique computational approach that dynamically adapts to the system\u2019s behavior.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">Limitations with Standard Servo Control<\/h2>\n\n\n\n<p>High-precision motion stages face several performance-limiting factors:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Mechanical resonances<\/strong><\/li>\n\n\n\n<li><strong>Varying payload dynamics<\/strong><\/li>\n\n\n\n<li><strong>Encoder noise and nonlinearities<\/strong><\/li>\n\n\n\n<li><strong>Cross-axis coupling<\/strong> in gantry or multi-axis platforms<\/li>\n\n\n\n<li><strong>Inconsistent performance<\/strong> across machines, causing long tuning cycles and production delays<\/li>\n<\/ul>\n\n\n\n<p>These commonly manifest as longer settle times, position error oscillations, or velocity ripple &#8211; all directly reducing machine throughput.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-group has-global-padding is-layout-constrained wp-block-group-is-layout-constrained\">\n<h2 class=\"wp-block-heading\">ServoBoost Addresses Limitations to Improve Throughput<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">1. Reduces Move-and-Settle Time<\/h3>\n\n\n\n<p>ServoBoost&#8217;s advanced compensation algorithms analyze system errors in real time and applies optimal corrective actions at high frequency.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Stages arrive at target positions sooner<\/li>\n\n\n\n<li>Process tools (cameras, lasers, probes) engage earlier<\/li>\n\n\n\n<li>Short-move sequences (e.g., inspection, die attach, scanning) achieve higher cycle rates<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" width=\"500\" height=\"350\" src=\"https:\/\/acsmotioncontrol.com\/wp-content\/uploads\/ServoBoost-Images-1-2.png\" alt=\"\" class=\"wp-image-1108025\" style=\"aspect-ratio:1.421274705751721;width:532px;height:auto\"\/><figcaption class=\"wp-element-caption\"><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-blue-color\">Blue:<\/mark> Position error with optimized standard servo algorithm<br><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-red-color\">Red:<\/mark> Position error with ServoBoost<\/figcaption><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">2. Minimizes Velocity Error for Higher Constant\u2011Velocity Performance<\/h3>\n\n\n\n<p>For scanning, imaging, and laser\u2011processing applications, constant velocity is critical. ServoBoost significantly reduces velocity ripple, yielding smoother motion and allowing higher feed rates without degrading process quality.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">3. Enhances Stability Across Frequency Ranges<\/h3>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>Traditional servo loops struggle with&nbsp;<strong>mechanical resonances<\/strong>&nbsp;\u2014 especially large\u2011format stages&nbsp;and&nbsp;tools with cantilevered masses. ServoBoost identifies these resonances and automatically attenuates them to minimize effects on the system.&nbsp; Additionally, ServoBoost also integrates seamlessly with complementary ACS features like&nbsp;<strong><a href=\"https:\/\/acsmotioncontrol.com\/capabilities\/motion-profile-generation\/motionboost\/\">MotionBoost<\/a><\/strong>,&nbsp;<strong><a href=\"https:\/\/acsmotioncontrol.com\/capabilities\/motion-profile-generation\/smoothptp\/\">SmoothPTP<\/a><\/strong>, and&nbsp;<strong><a href=\"https:\/\/acsmotioncontrol.com\/capabilities\/motion-profile-generation\/input-shaping\/\">Input Shaping<\/a><\/strong>,&nbsp;which further reduce motion\u2011induced resonances to increase throughput.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"349\" height=\"379\" src=\"https:\/\/acsmotioncontrol.com\/wp-content\/uploads\/Picture3.png\" alt=\"\" class=\"wp-image-1108017\"\/><figcaption class=\"wp-element-caption\">Frequency Response:<br><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-blue-color\">Blue:<\/mark> w\/ standard servo algorithm<br><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-red-color\">Red:<\/mark> with ServoBoost<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h3 class=\"wp-block-heading\">4. Reduces the Need for Extensive Manual Tuning<\/h3>\n\n\n\n<p>OEMs frequently struggle with tuning consistency from prototype to production systems. ACS explicitly highlights that ServoBoost helps address&nbsp;<strong>variability in system performance<\/strong>&nbsp;and reduces the burden on engineering teams. This makes scaling production faster and more predictable.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">5. Improves Stability in High-Duty-Cycle Applications<\/h3>\n\n\n\n<p>ServoBoost&#8217;s real-time correction ensures <strong>stable performance<\/strong> compensating for <strong>mechanical wear<\/strong>, and <strong>variable loads<\/strong> over time.<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-28f84493 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image alignfull size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"190\" height=\"125\" src=\"https:\/\/acsmotioncontrol.com\/wp-content\/uploads\/Picture5.png\" alt=\"\" class=\"wp-image-1108126\"\/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image alignfull size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"191\" height=\"125\" src=\"https:\/\/acsmotioncontrol.com\/wp-content\/uploads\/Picture6.png\" alt=\"\" class=\"wp-image-1108124\"\/><figcaption class=\"wp-element-caption\">Total moving mass is increased x3<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<p class=\"has-text-align-center\"><span style=\"color: #fc0808;\" class=\"stk-highlight\">Red: <\/span>Position error with standard servo algorithm  <span style=\"color: #199b39;\" class=\"stk-highlight\">Green:<\/span> Position with ServoBoost<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Conclusion: A Simple Upgrade with Significant Throughput Payoff<\/h2>\n\n\n\n<p>ServoBoost represents a major advancement in servo control performance, and because it is&nbsp;easily activated in&nbsp;ACS motion controllers and drives, OEMs can activate these benefits without mechanical redesign.<\/p>\n\n\n\n<p>For machine builders pushing the limits of speed and precision, ServoBoost provides:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Higher throughput<\/strong><\/li>\n\n\n\n<li><strong>Improved accuracy<\/strong><\/li>\n\n\n\n<li><strong>Reduced tuning time<\/strong><\/li>\n\n\n\n<li><strong>More consistent performance across machines<\/strong><\/li>\n<\/ul>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>ServoBoost is an advanced servo control algorithm integrated into ACS Motion Control\u2019s SPiiPlus Platform servo drives.<\/p>\n","protected":false},"author":13,"featured_media":1108029,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-1108014","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"acf":{"dont_overlay_header":false,"disable_header":false,"footer_cta_override":"default","footer_cta":null,"disable_footer":false},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.0 - 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